AFMING HMU1500 Simultaneous Five-axis Horizontal Machining Center

The HMU-1500 five axis linkage horizontal machining center has excellent rigidity, fast response, and stable accuracy. It is a sharp tool for processing titanium alloys, high-temperature alloys, and other large and medium-sized complex parts in civil aviation.

Highlight:

    • Wall structures to ensure excellent rigidity and sensitive movements
    • GTRT gear driven rotary table swing angle milling head technology
    • High rigidity electric spindle
    • Finite element analysis and dynamic optimization, greatly improving the performance of the entire machine

 

 

How about our HMU1500 Five-axis Horizontal Machining Center ?

The HMU1500 large cradle 5 axis horizontal machining center adopts a wall structure and is equipped with a high rigidity and high torque gear transmission turntable independently developed by AFMING. The whole machine frame has excellent rigidity, fast response, and stable accuracy.

HMU1500 5-axis Machining Center Advantages

1, Adopt a wall structure

The HMU1500 horizontal five axis linkage machining center adopts a wall structure, with the large drag plate moving forward and backward on the X-axis, and the milling head box carrying the spindle moving up and down on the Y-axis. The Z-axis represents the left and right movement of the cradle workbench, the cradle workbench swings around the X-axis to the A-axis, and the turntable rotates around the Y-axis to the B-axis.

HMU1500 wall structure Five-axis Horizontal Machining Center

  • Spindle head length: 850mm, suitable for deep processing of the inner cavity of the shell.
  • The horizontal structure is more convenient for iron filings to be discharged and for loading and unloading.
  • The maximum torque of the A-axis is equipped with an innovative gear drive structure, with a rated torque of 6500N.
  • Three axis linear displacement speeds of 40 and 60m/min
  • The three-axis acceleration reaches 0.6G.
  • Finite element analysis and dynamics optimization are used to greatly improve the performance of the entire machine.
  • The static and modal analysis of the entire machine greatly improves the static and dynamic characteristics of the machine tool to ensure its overall rigidity, stability, and dynamic performance.
  • By increasing the natural frequency and cutoff frequency of the feed drive system, the positioning time and hysteresis of the feed system can be effectively reduced, achieving high response dynamic performance and high-speed machining contour accuracy.

2, High rigidity electric spindle

the five axis horizontal machine center equips a 15000rpm spindle option, suitable for large structural components in civil aviation and aerospace, covering all processing conditions of aluminum alloy subframe parts, maximizing processing efficiency.

15000rpm Electric Spindle HSK-A100
Spindle power (S1):48 KW
Spindle torque (S6) :305 Nm.

AFMING HMU1500 Five-axis Horizontal Simultaneous Machining Center High rigidity electric spindle

 

 

3, GTRT gear driven rotary table swing angle milling head technology

The HMU-1500 5-axis horizontal machining center turntable adopts patented mechanical transmission GTRT technology, which achieves more powerful torque output, higher rigidity, stability, and better rotation accuracy than conventional turntable drives.

  • + Dynamic optimization through FEA, effectively improve the anti-vibration of the whole machine.
  • +Accurately calculate the optimal dynamic rigidity under actual working conditions.
  • +Improve the natural frequency and cutoff frequency of the feed drive system, effectively reduce the positioning time and the lag of the feed system to achieve high response dynamic performance and high- speed machining profile accuracy.

HMU1500 Five-axis Horizontal Machining Center GTRT turntableThe A-axis is a swinging axis that drives the workpiece, fixture, and cradle body to rotate, resulting in a high equivalent load. Therefore, our company’s mature technology of high rigidity gear clearance transmission is adopted for the B-axis. Due to the lighter load than the A-axis, a torque motor is used for direct drive, and the response performance is excellent. The YRT combination roller bearing is used as the rotary bearing, which has good rigidity. The A/B brakes are all large-sized disc brakes driven by high-pressure oil, eliminating the axial deviation defect of ordinary surround brakes, and equipped with high-precision circular gratings as standard.

Worktable Size1250mm
A-axis rated torque6500N.m
B- axis rated torque1340N.m
Load bearing capacity1000kg

4, Finite Element Analysis and Dynamic Optimization

AFMING HMU1500 Five-axis Horizontal Simultaneous Machining Center Finite Element Analysis and Dynamic Optimizationpng

During the design process, FEA is used for dynamic optimization to achieve the optimal matching of the overall structural quality, stiffness, and damping, thereby reducing the cross dynamic flexibility between the tool tip and the workpiece, improving the regenerative vibration limit during rough machining, increasing the cutting amount of rough machining, and achieving the goal of efficient cutting. At the same time, due to the decrease in relative amplitude between the tool tip and the workpiece, the surface smoothness during processing is improved, the vibration speed of the tool tip is reduced, and tool wear is reduced.

 

HMU1500 5-axis Horizontal Machining Center Application:

 

Application area: +Civil aviation +Shipbuilding Industry +Construction machinery +Mold industry

AFMING HMU1500 Five-axis Horizontal Simultaneous Machining Center Application

Main Specifications of HMU1500 Five-axis Simultaneous Machining Center

ItemUnitHMU-1500
Systems (Control
Units)
SystemHeidenhaini TNC640
WorktableX/Y/Z axis travelmm1600/1600/1200
A/B axis traveldegree+-120/360(unlimited)
Worktable size/maximum load capacityMm/kgΦ1250/1000kground worktable
Maximum clamping diameter of worktablemmΦ1500
Distance from worktable surface to spindle nosemm170-1370
Distance from worktable center to spindle nosemm120-1320
A-axis rated torque/brake torqueN.m6500/12000
B-axis rated torque/brake torqueN.m1340/6000
SpindleMax.spindle speed/tapered shankRpm/hol
ders
15000/HSK-A100
Spindle powerkw48
Spindle torqueN.m305
Feeding SystemX/Y/Z axis rapid displacementm/min40/40/40
Max.cutting feed ratem/min20
A/B axis fast feed raterpm20/50
Linkage control5 axis
Minimum indexing angle(A,B)degree0.001°
Positioning accuracy ISO10791-4:1998X/Y/Zmm0.01/0.01/0.01
A/BARCSEC12/12
Repetitive Positioning Accuracy ISO10791-4:1998X/Y/Zmm0.008/0.008/0.008
A/BARCSEC10/10
Automatic Tool Change SystemNumber of toolspcs40T
Tool change time (tool-to-tool)sec3.5
Max.tool lengthmm500
Max.tool diameter/adjacent no toolmmΦ125/Φ200
Max.tool weightkg20
Machine dimensionTotal height of machine toolmm5000
Floor space (L×W)mm²7800*6100 (with chip conveyor)
Net weight of machine toolkg35000
Power requirementkw125

HMU1500 5 axis Horizontal Machining Center Standard/Optional

No.Standard ConfigurationItemsConfiguration
1SystemHeidenhaini TNC640HSK-A100 10000rpm Kessler electric spindlePower: 50/70kw Torque: 400/560Nm
2Sheet metalFully enclosed body sheet metalHSKA100-60T Okada tool magazineHMU1500-200001
3SpindleHSK-A100 15000 rpm Kessler Electric spindle10 Oil 2 Gas Work bench Fixture Port AssemblyHMU1500M-043730
4A/B pendulum head rotary tableA-axis precision geart ransmission swing head, B-axis Φ1400 precision gear transmission turntableCTS30 bar spindle center water outlet
5Tool setting instrumentMarposs ContactCTS50 bar spindle center water outlet
6Spindle coolerWater cooler (Chinese famous brand)CTS70 bar spindle center water outlet
7Three axis linear encoderHeidenhainSystem Function OptionsFive axis collision prevention
8A/B axis rotary encoderHeidenhainPost processing servicesUGNX Post processing(Heidenhain System)
9Tool magazineHSK-A100/40T flush-mounted tool magazinePost processing servicesHmp Post processing(Heidenhain System)
10Chip removal systemComposite roller chip removal devicePost processing servicesPower mill Post processing (HeidenhainSystem)
11Guide railX-axis 45 roller guide,Y-axis 45 roller guide, Z-axis 45 roller guide (Japan THK/Rexroth)Post processing servicesMaster cam Post processing(HeidenhainSystem)
12ScrewsX-axis R50x20, Y-axis R50x20, Z-axis R63x25 (Japan THK)Post processing servicesOn machine measurement and compensation module
13Table hydraulic tooling portDomestic productionPost processing servicesThe Heidenhain system of NX software foronline alignment and measurement
14Z-axis balancing systemAir pressure balancing system(Afming)
15Electrical box thermostat systemAir conditioner constant temperature
16Pneumatic systemJapan SMC
17Grease lubrication system(A,B-axis drive components, three-axis drive components)
18Machining area cleaningAir gun, water gun for cleaning
19Working lightsLED lighting
20Warning lightsThree-color warning light
21Tool box and ground screwToolbox and ground screws
22Five-axis center alignment kit(with 3D probe) Heidenhain

 

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